Some more trivial details, some that have been done already but some more. Ignore the grainy images up close. Chromework is hard to focus on, especially in low light, and dodgy phone cameras.
NOS GM #20099255 LH door handle (76-81 short)
Hard to see in pics, but the clearance holes are smaller in the hinge pins and there is even a layer of grease for a silent action. The repros still have a slight grinding and spring tensioning sound. The mounting bracket is straight with equal gap. Repros nearly always have more gap on the spring end. This has been shown in prior comparisons in this thread. Also, the repro handle tops at the rear always extend further and closer to the bracket. Some even touch if there's flashing, and makes the angled gap more obvious. This is shown in a few pics below like stud pic and all 3 at once.
NOS GM 20099255 LH Firebird door handle (1) by
Ben Noakes, on Flickr
NOS GM 20099255 LH Firebird door handle (4) by
Ben Noakes, on Flickr
NOS GM 20099255 LH Firebird door handle (12) by
Ben Noakes, on Flickr
Not terribly detailed but a few comparions with generic chrome and black powdercoat replacements. Even when they sometimes carry a brand on the box or the packet, you can still find several different castings and suppliers used. Paying extra for OER will still get you the no-name that costs half. Taiwan specials, although there still seems to be better versions, at least on the few sets I've compared.
NOS GM has the gold plated mount and the red spring. Both of the reproductions are similar, yet different castings.
NOS GM 20099255 LH door handle vs repros (2) by
Ben Noakes, on Flickr
NOS GM 20099255 LH door handle vs repros (1) by
Ben Noakes, on Flickr
The GM version has dog-nose studs to assist getting flange nuts on, I don't recall any repros having these yet. Also, the stud splines are often too long for the plate they are pressed through, likely due to being used for many applications. The black version has correct length, but standard thread ends also. These are M6 studs, which was correct for original handles for this type.
Strangely enough, the was a gradual change from 1/4" imperial to M6 Metric during the mid years, this version handle was metric, earlier long handle was imperial. But the flange nuts used #3063100, are listed in GM parts books as being both threads, obviously an error somewhere during the changeover process.
#3063100 is the metric number. The earlier 1/4" part number should be #14051876. Double-check what you have anytime you swap parts.
NOS LH door handle 20099255 gold vs repro studs M6 by
Ben Noakes, on Flickr
The GM version of rod clip is far tighten and better fitter, with box sides. Repros are a flimsy wrap around type. The repros may even use the same clip here, albeit blackened or plated to contrast the part. The GM version has a lot more positive locking tab through the hole, the others are more of a dimpled tab and would rebend easy rather than retain shape.
NOS LH door handle 20099255 clip vs repro (1) by
Ben Noakes, on Flickr
NOS LH door handle 20099255 clip vs repro (2) by
Ben Noakes, on Flickr
NOS LH door handle 20099255 clip vs repro (3) by
Ben Noakes, on Flickr
Spring detail differences, although not that really matters much. GM bent to suit part while repro more generic. Repro appears to use same springs.
NOS LH door handle 20099255 spring detail red vs repro (1) by
Ben Noakes, on Flickr
NOS LH door handle 20099255 spring detail red vs repro (2) by
Ben Noakes, on Flickr
NOS LH door handle 20099255 spring detail red vs repro (3) by
Ben Noakes, on Flickr
Up close end handle shape detail. GM has squared inlay shape, repro has curves, less picture frame border definition.
NOS LH door handle 20099255 vs repro handle details (1) by
Ben Noakes, on Flickr
NOS LH door handle 20099255 vs repro handle details (2) by
Ben Noakes, on Flickr
NOS LH door handle 20099255 vs repro handle details (3) by
Ben Noakes, on Flickr
Here's something interesting that I've only just noticed, and not seen on repros. (will check later) The spring mounting pin is actually angled slightly, not damaged! I'm not sure if this helps keep things squared up with spring tension or perhaps offers a more metered sprung feeling as open and closed. Obviously does 'something'. And the repros....don't. That something is completely missing! Another clear sign of how much gap is between the GM handle and the mount compared to the pics below it.
NOS LH door handle 20099255 angled spring mount vs repro (1) by
Ben Noakes, on Flickr
NOS LH door handle 20099255 angled spring mount vs repro (3) by
Ben Noakes, on Flickr
NOS LH door handle 20099255 angled spring mount vs repro (2) by
Ben Noakes, on Flickr
And just to add further confusion, here's the RH-side NOS GM 20099254 door handle. The rear of the studs are stamped with dates, make up your mind what year and decade they are from. The box dates it to 70-80s.
NOS GM Firebird door handle 20099254 RH (1) by
Ben Noakes, on Flickr
NOS GM Firebird door handle 20099254 RH (
by
Ben Noakes, on Flickr
Except, unlike the 90's NOS version above, the spring end attachment appears to be straight. I was trying to get a good comparison pic and seemed to have shifted for the pic. A quick search of other used GM shows them to be straight, but most angles don't show it either. Hard to tell if it's a shift in the casting or an update modification of sorts. Both function silently and smoothly compared to the creaky repros that sound like grinding metal and tensioning of springs. The grease does help too, applied to GM from new.
NOS GM Firebird door handle 20099254 RH (3) by
Ben Noakes, on Flickr
NOS GM Firebird door handle spring angles 20099254 20099255 by
Ben Noakes, on Flickr